System Design,
Development &
Deployment

BSI designs and builds complete MAP-PAM hybrid plasma reactor systems for third-party operators seeking to produce MWCNT and SWCNT from plastic, tire, or hydrocarbon feedstocks. Each system is delivered with full PLC/SCADA control architecture, AI process optimisation software developed by Bright Sand Canada, and commissioning support.

System specifications are configured to client feedstock composition, target CNT grade (MWCNT vs SWCNT), and production volume requirements — from pilot-scale units (0.5–5 kg/day) to commercial installations (1–5+ t/day).

BSI supplies complete screw-fed induction rotary kiln systems for third-party waste-to-energy, biochar, and advanced recycling operators. The same patented kiln core used in all Bright Sand SPV deployments is available as a standalone system or as a retrofit upgrade to existing pyrolysis installations.

Systems are configurable for biomass, plastics, tires, MSW, or mixed feedstocks — with downstream modules for biochar, syngas, energy recovery, or CNT production added as required. Retrofit-compatible with most existing pyrolysis architectures.

For operators requiring a complete waste conversion solution, BSI delivers the full Modular Carbon Platform™ as a third-party installation — kiln core, gas conditioning, downstream product modules (biochar, EcoFresh™, CNT, energy), PLC/SCADA control, and commissioning support in a single integrated system supply contract.

Third-party operators benefit from the same proven platform deployed across all Bright Sand SPVs — without joining an SPV structure. EcoFresh™ product licensing is available separately through Bright Sand Inc.

BSI's modular architecture is designed from the ground up for retrofit compatibility. Operators with existing pyrolysis, gasification, or waste-to-energy systems can upgrade with BSI's MAP-PAM CNT module, SOFC energy recovery system, biochar processing line, or EcoFresh™ condensate capture unit — adding high-value downstream output to existing capital.

Retrofit assessments begin with a feedstock and process audit. BSI engineering specifies the integration pathway and delivers a bankable scope of supply for the upgrade package.

Operators with existing pyrolysis infrastructure can add MWCNT and SWCNT production capability without replacing their kiln. BSI supplies the MAP-PAM plasma reactor module, Ni-Fe catalyst system, CNT capture and purification equipment, and the AI process control layer — as a bolt-on addition to existing hydrocarbon gas streams.

New-build facilities can source complete BSI Modular Carbon Platform™ systems — from the screw-fed induction kiln core through to the full downstream module set. BSI provides engineering design, component fabrication, commissioning support, and operator training. Systems are sized for site-specific feedstock volumes and output targets.

Operators with existing pyrolysis or CNT equipment can license BSI’s PLC/SCADA architecture, digital twin platform, and AI optimisation layer (RL + LSTM) independently of hardware supply. The control system is hardware-agnostic and can be adapted to existing reactor configurations with minimal integration work.